2wave/3wave Highway Guardrail Roll Forming Machine

Touch Screen: Mcsg
Color: Buyer′s Request
Material of Cutting Blade: Cr12
Cutting Type: Hydraulic Cutting
Trademark: Haoshuo
Transport Package: Nude
Origin: China
Description
Guardrail is most used in high way road. Our high accuracy guard rail roll forming machine adopts gear box transmission. Produced guardrails are in high quality, easy to be installed and have long lasting life time.
 

Specification
2/3 Wave Highway Guardrail Roll Forming Machine
Steel Thickness 1.5-3mm, 2-4mm
Feeding Width Range 660-800mm
Entrance And Guide Roller 45# steel, ¢65mm, HRC48-52 surface chromed
Leveling Roller Upper layer 4 rollers, down layer 5 rollers, totally 9 rollers
Leveling Roller Material 45# steel, thermal treatment hardness 48-52 HRC.
Leveling Shaft Material and Diameter 45# steel, ¢76mm, hardening and tempering
Raw Material Carbon steel, GI, G550, etc.
Forming Speed Not less than 10m/min
Line Speed 6-8m/min(include punching and cutting)
Shaft Diameter ¢76mm
Shaft Material High grade 45# steel
Roller Material GCR15, HRC58-62, with surface chromed, CNC
Transmission By gear box
Main Motor Power 18.5-37.5kw
Punching Power 22kw
Cutting Motor Power 11-22kw
Blade Material Cr12 steel with quenched treatment HRC 60-62
Tolerance of Length +/- 1.5mm Each piece end product
Forming Station 12-20 Stations
PLC Brand Panasonic
Encoder Omron
Operating System Language English and Chinese
 
 

Process:

The foil roll is introduced into the rubber roller of the feeding device via the decoiling machine and then would in the winding former after passing through the edge of the shearing machine and the roller wheel of the burr pressing device. The inter layer insulation coil is erected in the rear of the coiling optical shaft of the Foil Winding Machine and wound in the winding former after sheared by the trimming roll and the shears blade.

Functional feature:

1. The device adopts and electrical servo deflection correction system to achieve manual/automatic adjustment of the foil position more conveniently and reliably.

2. An advanced electrical control technology of constant tension is adopted to control the tension of the foil and the inter layer insulation, with the features such as quantitive, accurate and convenient control of the tension no mechanical friction. The required tension can be maintained for forward winding, stop and backward winding, ensuring compact coils.

3. The inter layer insulation adopts a cantilever mechanism, convenient for feeding and the mechanism can be pulled out as a whole without guide rails outside the body.

4.  Automatic welding mechanism and roll shearing mechanism adopt ball screws and linear guide rails for drive, ensuring the service life and accuracy of the device.

5. This device first adopts the all-in-one sing frame, solving problems such as few coil urns and deflection correction lag.

6. This device is a hi-tech product produced by combining with actual production on the basis of many similar products at home and abroad. The whole machine is controlled via an advanced PLC touch screen, with high automation level and simple and reliable operation, representing higher production level of domestic foil winding machines.

 

Foil Winding Machine

Cnc Winding Machine,Foil Winding Machine,Cnc Wire Winding Machine,Hv Foil Winding Machine

JINAN EURO-ASIA MACHINERY CO., LTD , https://www.eaelectricmachine.com