Air-Cooling Die-Face Hot Cutting/Pelletizing System

Model NO.: Air-Cooling Die-Face Hot Cutting/Pelletizing Syste
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Capacity Rate: 40-1500kg/Hr
Screw Diameter: 35.6-93mm
Application: Injection,Film Blowing,Yarn,Raffia
Process Section L/D: 32-64
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Model NO.: Air-Cooling Die-Face Hot Cutting/Pelletizing Syste
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Capacity Rate: 40-1500kg/Hr
Screw Diameter: 35.6-93mm
Application: Injection,Film Blowing,Yarn,Raffia
Process Section L/D: 32-64
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Air-Cooling Die-Face Hot Cutting/Pelletizing System

Air-Cooling Die-face Hot Cutting/Pelletizing Machine applies for enforce modification, degradation plastic and flame retardant.

Product Description:

Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.

Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:

1.ATE Series Compounding and Granulating line for Filler Master Batch
Process Filler master batch compounding and granulating
Application 15-20%PP, 80-85%CaCo3, 5%additives
Master batch: CaCo3+additives+ PE/PP carrier
Output 40-1500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.
 
2.Main machines included in production line
 
NO. Name
1 SHR500A High Speed Mixer
2 Screw Loader
3 Two-stage side feeder
4 ATE series Twin Screw Extruder
5 Electric Control System(cabinet)
6 Air-cooling Pelletizing System/ Water-ring Pelletizing System
7 Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen

Introduction of parts of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building

Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.

Main technical specification
Machine Size Screw Diameter(mm) L/D Screw Speed
Max.(rpm)
Motor power(Kw) Torque per shaft(Nm) Specific torque
T/A3
Throughput rate(kg/h)
ATE35 35.6 32-64 600 15 115 4.2 40-80
ATE52 51.4 32-64 600 55 415 5.2 150-250
ATE65 62.4 32-64 600 90 675 4.8 200-400
ATE75 71 32-64 600 132 990 4.6 300-700
ATE95 93 32-64 600 315 2365 5 550-1500

Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product

Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation

In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  Air-Cooling Die-Face Hot Cutting/Pelletizing System

Air-Cooling Die-face Hot Cutting/Pelletizing Machine applies for enforce modification, degradation plastic and flame retardant.

Product Description:

Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.

Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:

1.ATE Series Compounding and Granulating line for Filler Master Batch
Process Filler master batch compounding and granulating
Application 15-20%PP, 80-85%CaCo3, 5%additives
Master batch: CaCo3+additives+ PE/PP carrier
Output 40-1500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.
 
2.Main machines included in production line
 
NO. Name
1 SHR500A High Speed Mixer
2 Screw Loader
3 Two-stage side feeder
4 ATE series Twin Screw Extruder
5 Electric Control System(cabinet)
6 Air-cooling Pelletizing System/ Water-ring Pelletizing System
7 Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen

Introduction of parts of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building

Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.

Main technical specification
Machine Size Screw Diameter(mm) L/D Screw Speed
Max.(rpm)
Motor power(Kw) Torque per shaft(Nm) Specific torque
T/A3
Throughput rate(kg/h)
ATE35 35.6 32-64 600 15 115 4.2 40-80
ATE52 51.4 32-64 600 55 415 5.2 150-250
ATE65 62.4 32-64 600 90 675 4.8 200-400
ATE75 71 32-64 600 132 990 4.6 300-700
ATE95 93 32-64 600 315 2365 5 550-1500

Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product

Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation

In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

What is plasma cutting?
EDAWELD CO.,LTD

Plasma cutting uses a plasma torch to cut metals of various thicknesses. The Plasma Cutter blows compressed air out of a nozzle at high speed and at the same time forms an electrical arc between the nozzle and the metal to be cut. The resulting plasma is hot enough to melt the metal and the speed ensures that the molten metal is blown away from the cut.

What is plasma?

To properly explain how a plasma cutter works, we must begin by answering the basic question [What is plasma?  In its simplest terms, plasma is the fourth state of matter.  We commonly think of matter having three states: a solid, a liquid, and a gas.  Matter changes from one state to the other through the introduction of energy, such as heat.  For example, water will change from a solid (ice) to its liquid state when a certain amount of heat is applied.  If the heat levels are increased, it will change again from a liquid to a gas (steam).  Now, if the heat levels increase again, the gases that make up the steam will become ionized and electrically conductive, becoming plasma.  A plasma cutter will use this electrically conductive gas to transfer energy from a power supply to any conductive material, resulting in a cleaner, faster cutting process than with oxyfuel. 

The plasma arc formation begins when a gas such as oxygen, nitrogen, argon, or even shop air is forced through a small nozzle orifice inside the torch.  An electric arc generated from the external power supply is then introduced to this high pressured gas flow, resulting in what is commonly referred to as a [plasma jet".  The plasma jet immediately reaches temperatures up to 40,000° F, quickly piercing through the work piece and blowing away the molten material. 

Plasma system components

Power supply -- The plasma power supply converts single or three phase AC line voltage into a smooth, constant DC voltage ranging from 200 to 400VDC.   This DC voltage is responsible for maintaining the plasma arc throughout the cut.  It also regulates the current output required based on the material type and thickness being processed.
Arc Starting Console – The ASC circuit produces an AC voltage of approximately 5,000 VAC at 2 MHz which produces the spark inside of the plasma torch to create the plasma arc.
Plasma torch – The function of the plasma torch is to provide proper alignment and cooling of the consumables.  The main consumable parts required for plasma arc generation are the electrode, swirl ring, and nozzle.  An additional shielding cap may be used to further improve cut quality, and all the parts are held together by inner and outer retaining caps.

Plasma Cutter

Plasma Cutter,Plasma Cutting Machine,MMA Plasma Cutting Machine,Industrial Plasma Cutting Machine

Changzhou Edaweld Trading Company Limited , https://www.edaweld.com