Automatic Stamping Line Use 3 in 1 Decoiler Feeder

Automatic Stamping Line with 3-in-1 Decoiler Feeder

This advanced 3-in-1 system integrates a precision NC servo straightener, feeder, and uncoiler, controlled by PLC. It uses high-quality components from Japan, including MITSUBISHI PLC and YASKAWA motors, ensuring reliable performance. The system is ideal for integration with mechanical presses in automatic stamping and punching lines. **Key Features of the Feeding System:** 1. **PLC-Controlled Feeding:** Operated via a computerized numerical control system from MITSUBISHI, ensuring precise and consistent feeding. 2. **High Precision:** Utilizes a closed-loop feedback system to maintain accuracy within ±0.15mm, suitable for high-tech manufacturing. 3. **Flexible Programming:** Supports 20 different feed lengths, each with up to 999 cycles, making it adaptable for various production needs. 4. **High-Speed Operation:** Capable of reaching speeds up to 100m/min, enhancing productivity. 5. **Easy Setup:** Direct input of feed length on the control panel allows quick adjustments for different requirements. **Straightening Features:** 1. **Space-Saving Design:** Combines uncoiling, straightening, and feeding into one unit, reducing floor space. 2. **Micro-Adjusters:** 4 worm gear micro-adjusters with 0.1mm reading for accurate thickness and alignment. 3. **Hard Chrome Plated Rolls:** Ensures durability and smooth operation. 4. **Robust Construction:** High rigidity design supports high-speed operations without compromising performance. 5. **Electric Control System:** Ensures seamless coordination between all functions. 6. **Power Hold-Down Arm:** Provides stable material handling during feeding. 7. **Inverse Curve Roll:** Allows easy adjustment of feeding direction. 8. **Adjustable Feeding Line:** Equipped with worm gear screw jacks for fine-tuning. 9. **Automatic Coil Entry:** Reduces labor and improves safety by automatically guiding the coil into the pinch rollers. 10. **Side Guide and Catenary Support:** Enhances material stability during feeding. 11. **Cluster Gear Set:** Maximizes power transmission efficiency. **TNCF4 Specifications:** | Item/Model | TNCF4-300 | TNCF4-400 | TNCF4-500 | TNCF4-600 | TNCF4-700 | TNCF4-800 | TNCF4-1000 | TNCF4-1300 | |------------------|-----------|-----------|-----------|-----------|-----------|-----------|------------|------------| | Material Width | 75-300 | 75-400 | 75-500 | 75-600 | 75-700 | 75-800 | 75-1000 | 75-1300 | | Material Thickness | 0.5-4.5 | 0.5-4.5 | 0.5-4.5 | 0.5-4.5 | 0.5-4.5 | 0.5-4.5 | 0.5-4.5 | 0.5-4.5 | | Max Coil Weight | 2T | 2T | 3T | 3T | 5T | 5T | 5T | 8T | | Coil L.D. | 508 | 508 | 508 | 508 | 508 | 508 | 508 | 508 | | Max Coil O.D. | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | | Max Speed | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 | | Feed Pitch Accuracy | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | | Feed Roll | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | | Straighten Roll | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | | Voltage | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | | Air Power Supply | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | | Uncoiler Expansion | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | | Servo Motor (kW) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | AC4.4 | AC4.4 | AC5.5 | AC5.5 | | Uncoiler Motor (kW)| 1.5KW | 1.5KW | 2.2KW | 2.2KW | 2.2KW | 3KW | 3KW | 3KW | | Coil Car | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Standard | | Pass Line | ±100 mm | ±100 mm | ±100 mm | ±100 mm | ±100 mm | ±100 mm | ±100 mm | ±100 mm | **TNCF5 Specifications:** | Item/Model | TNCF5-400 | TNCF5-500 | TNCF5-600 | TNCF5-700 | TNCF5-800 | TNCF5-1000 | TNCF5-1300 | TNCF5-1500 | |------------------|-----------|-----------|-----------|-----------|-----------|------------|------------|------------| | Material Width | 75-400 | 75-500 | 75-600 | 75-700 | 75-800 | 75-1000 | 75-1300 | 75-1500 | | Material Thickness | 0.6-6 | 0.6-6 | 0.6-6 | 0.6-6 | 0.6-6 | 0.6-6 | 0.6-6 | 0.6-6 | | Max Coil Weight | 3T | 3T | 5T | 5T | 5T | 8T | 8T | 8T | | Coil L.D. | 508 | 508 | 508 | 508 | 508 | 508 | 508 | 508 | | Max Coil O.D. | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | | Max Speed | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 | | Feed Pitch Accuracy | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | ±0.15 | | Feed Roll | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | Upper1 / Lower1 | | Straighten Roll | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | Upper4 / Lower3 | | Voltage | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | 380VAc / 60Hz | | Air Power Supply | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | | Uncoiler Expansion | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | | Servo Motor (kW) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | AC4.4 | AC5.5 | AC5.5 | AC7.5 | | Uncoiler Motor (kW)| 1.5KW | 1.5KW | 2.2KW | 2.2KW | 2.2KW | 3KW | 3KW | 3KW | | Coil Car | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Standard | **Straightening Performance for TNCF4:** | Model/Width/Thickness | 0.5 | 1.5 | 2 | 2.5 | 3 | 3.5 | 4 | 4.5 | |-----------------------|-----|-----|---|-----|---|-----|---|-----| | TNCF4-300 | - | - | - | - | - | - | 260 | 200 | | TNCF4-400 | - | - | - | - | - | 400 | 300 | 260 | | TNCF4-500 | - | - | - | - | 500 | 400 | 300 | 260 | | TNCF4-600 | - | - | - | 600 | 500 | 450 | 350 | 260 | | TNCF4-700 | - | - | - | 700 | 550 | 450 | 350 | 260 | | TNCF4-800 | - | - | - | 800 | 600 | 450 | 350 | 260 | | TNCF4-1000 | - | - | 1000 | 800 | 600 | 450 | 350 | 260 | | TNCF4-1300 | - | - | 1300 | 900 | 600 | 450 | 350 | 260 | **Straightening Performance for TNCF5:** | Model/Width/Thickness | 0.6 | 1.8 | 2 | 2.5 | 3.0 | 4.0 | 5.0 | 6.0 | |-----------------------|-----|-----|---|-----|-----|-----|-----|-----| | TNCF5-400 | - | - | - | - | 400 | 350 | 300 | 250 | | TNCF5-500 | - | - | - | - | 500 | 400 | 300 | 250 | | TNCF5-600 | - | - | - | 600 | 500 | 400 | 300 | 250 | | TNCF5-700 | - | - | 700 | 600 | 500 | 400 | 300 | 250 | | TNCF5-800 | - | - | 800 | 600 | 500 | 400 | 300 | 250 | | TNCF5-1000 | - | - | 1000 | 700 | 500 | 400 | 300 | 250 | | TNCF5-1300 | - | - | 1300 | 1000 | 700 | 500 | 400 | 300 | | TNCF5-1500 | - | - | 1500 | 1100 | 700 | 500 | 400 | 300 |

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