CE Certified Laminated Glass Machine for Building Glass (SN-BGF3060)

**Product Specifications for SN-BGF3060 Glass Autoclave**
Model NO.: SN-BGF3060
Production Scope: Product Line
Size: 3000X6000mm
Material: Q345r Carbon Steel
Max. Glass Size: 2650X6000mm
Design Pressure: 1.5 MPa (15bar)
Design Temperature: 160 ºC
Heating Mode: Electric/Natural Gas/Thermal Oil
Control Mode: PLC+HIM/PC
Control Software: Tpc (Thermal Processing Control )
Working Medium: Compressed Air
Voltage: 380/400/415/440/600VAC
Trademark: SINOMAC or OEM
Transport Package: Standard Package
Specification: SN-BGF3060
Origin: Changzhou, Jiangsu, China
HS Code: 84752919
**Note:** With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worthy of your choice. Welcome to visit and consult. **Usage of SINOMAC Glass Autoclave** The glass autoclave is used in the production of laminated safety glass, which involves sandwiching one or more pieces of glass with a polymer plastic film material. After initial pressing, the assembly is placed into the autoclave where it undergoes heating, pressurization, and a synthesis process that results in high-quality laminated glass. The intermediate membrane process within the autoclave plays a crucial role in ensuring product quality. SINOMAC's glass autoclave ensures that all quality requirements are met through precise temperature and pressure control, stability, and reliable processes. SINOMAC glass autoclaves are widely used in the fields of architecture, automotive, and solar energy industries. **General Features and Working Curve** The operation of the SINOMAC Glass Autoclave consists of six segments: pre-heating and pre-pressing, first temperature and pressure holding, heating and pressurizing, second temperature and pressure holding, cooling, and air exhaust. Throughout the process, temperature and pressure in each segment are monitored by HIM or PC, and the entire operation is controlled by our exclusive TPC (Thermal Processing Control) software based on PLC systems, ensuring fully automatic operation. **Technical Description** 1. **Quick Opening Door** - Composed of gear flange, drive devices, and seal ring. - Hydraulically operated door opening and closing. - Seal ring made of silicon rubber. 2. **Insulation System** - Insulation type: Internal insulation. - Insulation material: Aluminum silicate + rock wool. - Internal sheet metal: Stainless steel, 0.8 mm thick. - Insulation thickness: 80 mm. 3. **Floor Supports and Rails** - Rail loading: 20,000 kg (optional increase). - Rail type: Unequal angle steel. - Floor loading: 400 kg (optional increase). - Floor support: Mild steel checkered plate. 4. **Heating System** - Main and auxiliary heating zones. - Heating elements located at the rear and sides of the duct. - Electric heating via Inconel tubular heaters. 5. **Cooling System (Heat Exchange)** - Main heat exchanger: Aluminum finned tube located at the rear. - Auxiliary cooling system: Aluminum finned tube mounted on side walls for easy maintenance. 6. **Forced Convection System** - Circulating fan: 22 kW, direct-connected, 960 r/min, 7# centrifugal impeller, 1100 Pa wind pressure, 14400 m³/h flow rate. - Shaft sealing: Mechanical seal using silicon carbide-graphite materials, high-temperature bearings. 7. **Temperature Monitoring Components** - Air temperature thermocouples: 3 x PT100 (HMI monitoring, data acquisition, and control). - Hi-limit thermocouple: 1 x PT100 (HMI monitoring/control). 8. **Vacuum System** - 6 vacuum source ports total. 9. **Control System** - Based on PLC, touch screen (HIM), and network. - TPC software allows process insertion, curve display, paperless recording, and parameter tracking. - Advanced features include over-temperature and overpressure alarms, safety protection, remote access, and data analysis. **Foundation and Installation** Proper foundation and installation are essential for optimal performance and safety of the autoclave. The unit requires a level and stable base with adequate space for operation and maintenance. **Autoclave Specification**
MODEL#SN-BGF3060 GLASS AUTOCLAVE TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
1 Inner Diameter mm 3000
2 Working Length mm 6000
3 Max. Glass Size mm 2650X6000
4 Autoclave Track Distance mm 1000
5 Track Height mm 480
6 Design Pressure MPa 1.5
7 Design Temperature ºC 160
8 Working Pressure MPa 1.3
9 Working Temperature ºC 150
10 Safety Valve Exhaust MPa 1.4
11 Working Medium --- Compressed Air
12 Heating Mode --- Electric (Convection + Radiation)
17 Heater --- Inconel Tubular Heaters
18 Heating Power KW 198
19 Circulating Fan Motor Power KW 22
20 Thermocouple Type --- K or PT100
21 Air Temperature Thermocouples Piece 3
23 Pressure Transducer Piece 1
24 Vacuum Lines Piece 6
25 Control Mode --- PLC + PC
26 Control Software --- Thermal Processing Control (TPC)
23 Insulation --- Internal
24 Supporting Air Tank m³ 3
25 Working Environment Temperature ºC Min. -20ºC, max. +45ºC
26 Working Environment Humidity --- < 60%
27 Power Supply --- 220/380VAC, 3P+N+PE, 50/60Hz
28 Weight KG 21490
**Professional Workshop** SINOMAC has a dedicated workshop equipped with advanced machinery and skilled workers. Our team has over 15 years of experience in manufacturing and engineering, ensuring high-quality products and customer satisfaction. **From the SINOMAC Team, with 15 Years of Experience.**

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Precautions for daily maintenance of hydraulic cylinders
1. Regularly inspect the sealing components of the hydraulic cylinder, such as O-rings and gaskets, to ensure that they are intact and undamaged. If there is wear or aging, they should be replaced in a timely manner.
2. Regularly check the liquid level of the hydraulic cylinder and keep it within the specified range. If the liquid level is too low, add hydraulic oil in a timely manner.
3. Regularly inspect the connection parts of the hydraulic cylinder, such as oil pipes and joints, to ensure their tightness and reliability. If there is any looseness, it should be tightened in a timely manner.
4. Regularly clean the outer surface of the hydraulic cylinder to prevent dust, sand, and other debris from entering the interior of the cylinder and affecting its normal operation.
5. Regularly inspect the surface of the piston rod of the hydraulic cylinder, and promptly repair or replace it if there are scratches or wear.
6. Regularly inspect the hydraulic system of the hydraulic cylinder, and promptly handle any problems such as oil leakage or unstable pressure.
7. When the hydraulic cylinder is not in use for a long time, its hydraulic oil should be drained to avoid oil aging, deterioration, and affecting the normal operation of the hydraulic system.
8. When repairing or replacing hydraulic cylinders, attention should be paid to safety to avoid sudden movement or pressure release of the hydraulic cylinder, which may cause personal injury or equipment damage.


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