General Machinery Gas Separation Equipment Development Advice

Due to the state's intensification of control over the steel, electrolytic aluminum, and coal industries, the rapid decline in the pace of development of the steel industry directly affects the development of the gas separation equipment industry. For a time, there has been a reduction in first order since 2003 in the gas separation equipment industry, and even some equipment that has been signed has been forced to return, or users have requested to postpone delivery. In the second half of 2004, it began to show sustained and sustained growth. It is in such a market environment that the sales of the gas separation equipment industry have gradually begun to improve. After a period of pain, the gas separation equipment industry began to look for new outlets.
To large-scale development. Larger equipment can not only save investment, reduce floor space, but also greatly reduce equipment operating costs. Taking a set of 50,000 grade air separation equipment as an example, whether it is the cost of purchasing equipment, or the operation and maintenance costs, it will be significantly lower than the two sets of 25,000 class air separation equipment. Moreover, two sets of 25,000 class air separation equipment linkage, the failure probability of the equipment is also a set of equipment 2 times. At present, the largest air separation plant operating in the world is 100,000 grades, and domestic equipment can't do so much. With the advancement of technology, domestic air separation equipment manufacturers headed by Hangyang Group have begun to design and manufacture 50,000 grades of air separation equipment, and have broken the market monopoly of foreign brands for air separation equipment of 50,000 grades and above. After the large-scale equipment, the equipment investment, land occupation area and production cost of the unit product are lower than the miniaturized equipment. This is obvious. Judging from the current situation, the main factor that restricts the development of equipment to large-scale is still the level of technology.
Into the petrochemical field. By 2003, the main application area of ​​gas separation equipment was still the steel industry, and 70% of the equipment was operating in large and small steel plants throughout the country. In 2004, after undergoing macro-control, this market pattern dominated by steel began to change, and the gas separation equipment industry began to expand the field of petrochemicals. In November 2004, the 52,000 grade air separation equipment independently designed and manufactured by Hangyang Oxygen Group won the bid of 48,000 grade air separation equipment produced by Henan Zhongyuan Dahua and Henan Kaifeng Air Distribution Company and settled in Kaifeng. This not only rewrites the history of imported gas separation equipment used in the petrochemical industry, but also shows that the technology of China's air separation equipment manufacturing enterprises has basically reached the advanced level in the world, and there is a large price between domestic equipment and imported equipment. Poor, becoming the biggest competitive advantage of domestic equipment.
improve technology. The enlargement of the equipment is not simply the enlargement of the equipment. It has quite high requirements for the process design, process design, technical level of individual equipment, and DCS control level of the entire equipment. It is undeniable that the large-scale equipment can really drive the technological progress of the entire industry, which is also very much in line with the requirements of the industry's technological development. At present, important reasons why Chinese-made equipment in the following 50,000 grades can compete with imported equipment are not only price advantages but, more importantly, they are in line with international standards. The smooth operation of 40,000 grade air separation equipment designed and manufactured by Kaifeng Air Separation Group Co., Ltd. in Dezhou, Shandong Province, fully demonstrated that domestic companies have achieved a new level in the process design of complete sets of equipment, design and manufacture of important units, and DCS control. Level. As the international oil prices remain high, during the “Eleventh Five-Year Plan” period, the country’s investment in the steel sector will not grow much, but investment in the chemical and petroleum sectors will increase significantly. The gas separation equipment needed in the chemical and petroleum fields will be large-scale equipment with a fairly high level of technology. For example, a coal liquefaction project with an annual output of 5 million tons will require the production of 10 sets of air separation equipment of 50,000 to 70,000 grades. From a technical point of view, it is expected that by the end of 2005, domestic enterprises can stably design and manufacture 50,000 grade gas separation equipment. By 2010, 70,000 grade gas separation equipment designed and manufactured in China can basically reach the world's advanced level and meet domestic Most petrochemical project requirements.

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