Enhancing Site Safety with the Elios 3 in an Australian Mine

A previously inaccessible culvert at an open-pit mine in Australia was successfully scanned using the Elios 3, completing the task in under a day.

Key Advantages at a Glance

Introduction: Drone Surveys in Mining

Mining operations around the world must adhere to strict safety standards to protect workers, whether they're working in open-pit mines or underground. Regular inspections and maintenance are essential for ensuring equipment is functioning properly and safely.

Culverts in mining environments serve as channels for water and can also provide structural support. If a culvert fails, it can lead to serious issues such as subsidence or landslides. Therefore, maintaining these structures is critical.

Inspecting culverts can be challenging due to their confined spaces and limited access points. Traditional methods often involve sending personnel into dangerous conditions, which poses significant risks. That's where the Elios 3 comes in—a compact, durable drone that can navigate tight spaces and collect data safely, even in wet or dark environments.

Customer Needs: Culvert Inspection with the Elios 3

Azure Integrity, a leading industrial drone service provider based in Adelaide, Australia, recently upgraded from the Elios 2 to the Elios 3. The team has been using the new model across multiple sites, including major mining and railway infrastructure projects.

One of their recent assignments involved a large open-pit mine in Queensland, where they were tasked with inspecting a culvert that had never been surveyed using drones before. The mine owners wanted to improve site safety following a series of recent incidents that highlighted the importance of regular maintenance.

The culvert in question was 80 meters long, 3.5 meters high, and 1.5 meters wide. A power breaker on the upstream side made the entrance too small for personnel wearing breathing apparatus, and the presence of standing water made traditional inspection tools like crawlers or floating devices impractical.

Given these constraints, the Elios 3 was the ideal choice. It could navigate the space without risking human lives and provided a clear view even in low-light conditions.

Solution: Adapting Drone Workflows with the Elios 3

Upon arrival, the Azure Integrity team deployed the Elios 3 quickly and began the inspection. They moved through the stagnant water with ease and covered a large portion of the culvert without issues.

However, about 50 meters into the culvert, the team encountered an unexpected obstacle: a family of bats. Despite the pilot’s attempts to guide them out, the bats remained inside, likely due to the sudden change in light.

Instead of abandoning the mission, the team used the flexibility of the Elios 3 to adjust their plan. They returned at night when the bats would be out hunting, allowing them to complete the remaining 30 meters of the inspection. The drone’s powerful 16,000-lumen lighting system ensured clear visibility, making nighttime flights just as effective as daytime ones.

The inspection was conducted using Flyability’s Inspector 4 software, which allowed the team to capture and analyze high-resolution images. An engineer later reviewed the footage to assess the culvert’s structural condition and determine if any maintenance was needed.

Conclusion: The Value of Drones in Mining Safety

The use of the Elios 3 proved invaluable for this project, delivering accurate and timely results while significantly improving site safety. By avoiding direct human entry into hazardous areas, the team reduced risk and enhanced operational efficiency.

This successful inspection not only met the client’s expectations but also demonstrated the versatility and effectiveness of drone technology in mining environments. As more companies adopt similar solutions, the future of mine safety looks brighter and more efficient.

Azure Integrity continues to leverage the Elios 3 to meet the unique needs of its clients, proving that drones are not just a tool for inspection—they’re a vital component of modern mining operations.

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