a) Instrumentation industry market demand objects and coverage
Instrumentation has a wide range of applications, covering industries, agriculture, transportation, science and technology, environmental protection, national defense, culture, education, sanitation, and people's life. It also undertakes the tasks of gatekeepers and mentors in the operation of all sectors of national economic construction. Due to its special status and large role, it has a huge multiplier and pull for the national economy, and has a good market demand and great potential for development. Specific requirements can be expressed in the following aspects:
1. In the era of human society entering the era of knowledge economy and the rapid development of information technology, instrumentation and its measurement and control technologies are increasingly used, providing a good opportunity for the rapid development of the instrumentation industry. Instrumentation is the source and component of the information industry and an important basis for information technology. Academician Qian have the new technological revolution following statement: "The key technology of new technological revolution of information technology, information technology is the measurement technology, computer technology, communications technology consists of three parts, the measurement technology is the key and foundation." Will also be information on international The technology production industry is characterized by three industries: computer, communications, and instrumentation.
2. Instrumentation and instrumentation are widely used in the measurement and control of equipment processes and transformation of traditional industries. It is an important part of modern large-scale key equipment and an important link for informatization to drive industrialization. According to the relevant data, with the improvement of equipment level, the proportion of instruments and meters in the total investment in engineering equipment has reached about 18% ; in the modern Baosteel technology and equipment investment, there is 1/3 of the funds used to purchase equipment and automatic control systems.
3. The development of high-level scientific research and high-tech industries has rapidly increased the demand for instrumentation. Instruments and meters are playing a very important role in the process of rejuvenating the country through science and education, knowledge innovation, and technological innovation. Various high-level scientific experiments cannot leave scientific instruments, and the progress of modern science also increasingly depends on the development of cutting-edge instruments. Modern biology, medicine, eco-environment protection, new materials (nano-materials, etc.), and the development of modern agriculture are also based on the development of cutting-edge precision instrument technology.
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(B) Industry Classification
According to the newly revised National Standard for Industrial Classification of the National Economy ( GB/T4754-2002 ), the instrumentation industry includes industrial automatic control system devices, electrical instrumentation, drawing, calculation and measurement instruments, experimental analysis instruments, testing machines, and supplies. Instrumentation and other general purpose instrumentation, instrumentation for environmental monitoring, instrumentation for automotive and other uses, navigation, meteorology and marine special instruments, instrumentation for agriculture, forestry, animal husbandry and fisheries, geological exploration and seismic equipment, teaching equipment, nuclear and nuclear Radiation measurement instruments, electronic measuring instruments, other special instruments, watches and timing instruments, optical instruments, manufacturing and repair of other instruments, scales, medical diagnostic monitoring and treatment equipment, 20 small industries. According to the main service targets and fields of products, the instrumentation industry is generally summarized into four categories: production process measurement and control instruments and systems, scientific test instruments, special instrumentation, instrumentation materials and components.
The distribution of China's instrumentation industry is dominated by the development and production of general-purpose instrumentation for mechanical systems. The Ministry of Information Industry, the Ministry of Education, the Chinese Academy of Sciences, the State Administration of Pharmacy, and the metallurgy, petrochemical, light industry, coal, power companies, surveying and mapping, and weapons, aerospace, and aviation , the shipbuilding industry and other systems develop and produce various kinds of special instruments and meters; among them are the Chinese Academy of Sciences (Scientific Test Instruments), the Ministry of Information Industry (communications and electronic measuring instruments), weapons, ships and aerospace systems (military ancillary products), and light industrial systems ( Weighing), the State Pharmaceutical Administration (medical equipment and equipment) is stronger.
(Note: 1. Internationally, instrumentation is an independent industry and product area, not mechanical, nor electronic, and it also includes the watch industry. 2. According to the administrative jurisdiction of the industry, China will have a long history of film machinery, cameras, photocopiers and other cultures. The office equipment industry also falls into the instrumentation industry, but this profile does not include these types of small industries.)
(III) Basic information of the industry
1, 2004, the basic situation of China's instrument industry
The number of enterprises was 2,494 ; the number of employees was 550,791 , an increase of 4% year-on-year ; total assets were 137.8 billion yuan, an increase of 12.5% year-on-year ; sales revenue was 118.9 billion yuan, an increase of 23.3% year-on-year ; total profit was 7.3 billion yuan, a year-on-year increase of 18.8% .
2 , the main product output
Automation Instrumentation and Systems: 47,383,854 sets, an increase of 5.32% ; Electrical instrumentation: 41840285 , a year-on-year decrease of 15.94% ; Optical instruments: 7,729,536 sets, a year-on-year decrease of 10.85% ; Compositional analysis instruments: 64,414 sets, an increase of 0.14% over the same period ; 19,294 units, a year-on-year decrease of 5.49% ; automotive instrumentation: 21,430,171 , an increase of 14.14% ; environmental monitoring instrumentation: 1,043 units, a year-on-year decrease of 43.38%
3 , import and export
The total amount of imports for the year was US$ 12.23 billion, an increase of 35.2% year-on-year ; total exports were US$ 4.06 billion, an increase of 38.4% year-on-year .
4. Structure of Business Economic Structure
According to the type of enterprise economy, there are 410 state-owned enterprises , accounting for 12.44% of the total ; 1,418 private enterprises , accounting for 55.86% ; and 666 foreign -funded enterprises , accounting for 26.7% .
According to the scale of the company: 12 large , 256 medium , 2226 small .
(IV) Development of the industry
1. Speed ​​up the restructuring of state-owned enterprises
In 2004, instrumentation industry pacesetter - China Silian Instrument Group of Companies on the basis of a diversified investment reform in 2003, according to industry planning Chongqing, Chongqing New North Zone million investment to build instrumentation research and production base, and on November 8 grand foundation, causing widespread concern at home and abroad.
State-owned enterprise restructuring, transformation and related reforms have increased. In 2004 , some state-owned key enterprises have already become privately owned. Such as Kaifeng Instrument Co., Ltd., Hefei Jingda Instrument Co., Ltd. has been restructuring, privatization. The total output value of state-owned enterprises was 16.11 billion yuan, an increase of 11.5% year-on-year ; sales revenue was 16.29 billion yuan, a year-on-year increase of 13.4% ; and total assets increased by 2.9% year-on-year . State-owned enterprises accounted for 13% of the total industry , and sales accounted for 13.7% of the industry . The growth of gross production value and sales revenue has been noticeably accelerated, with double-digit increases, the first time in nearly a decade. However, due to Wu Zhong Instrument Group Co., Ltd. reported a loss of 530 million yuan, the total profit of state-owned enterprises was a loss of 410 million yuan.
2. Exploring a New Road to Overseas Development
Go abroad to explore new roads. In the face of fierce market competition, some enterprises, especially those with surplus production capacity, are actively facing the international market and exploring new roads for development.
May 28, 2004, the company Holley Group with Argentina IATE joint venture Holley (Argentina) Meter Co., Ltd. opened. At this point, Holley officially started production of the second electric energy meter manufacturing base overseas. The joint venture's annual sales target is 300,000 units Holley licensing Meter products are sold to Argentina and Brazil, Peru and other South American countries. The establishment of an electric energy meter production base in Argentina is an important part of Holley's implementation of an internationalization strategy, going global, and conducting overseas deployment. By entering the larger market at a relatively low cost and cooperating with a local strong company, this further expands the market share of Holley Electric Energy in the target market.
In August 2004, Beijing Beijing Holdings Co., Ltd. belongs to the North Jingyi Instrument Co., Ltd. and Bangladesh EPIL company, China Building Materials and Equipment Import and Export Corporation signed a cooperation agreement in Bangladesh joint venture meter factory And company charter. The project came into contact from the end of 2003 and all parties contributed cash. Factory equipment required by the North Jingyi company is expected to January 2005 may be small batch production.
In early 2004, Wuzhong Instrument Group Co., Ltd. to export castings, the "German Rhine technical supervision consultant Co." filed <EU Pressure Equipment specification> of PED certification and AD 2000- W0 certification, after six months of hard work, in June 2004, July respectively achieved certification, from casting products opens the door to the EU market for the company to create effective paved the way.
3. The world-famous instrumentation companies have invested solely to establish R&D and production bases
In 2004 , the sales income of foreign -funded enterprises was 59.79 billion yuan, an increase of 30.1% year-on-year , accounting for 50 % of the industry's total for the first time; the total profit was 4.29 billion yuan, an increase of 30.1% year-on-year . Although the growth rate declined, it still accounted for 100% of the total. 59.2% of the industry ; total assets increased by 23.9% year-on-year , 1.5 percentage points higher than in 2003 . Foreign well-known multinational instrument and instrument companies are very optimistic about the prospects of the Chinese market and continue to invest in factories or expand production in China.
In order to welcome the 100th anniversary of its founding in 2006 , Yamatake Corporation of Japan is implementing a large-scale resource optimization strategy for the entire group. Therefore, the group moved its headquarters in China from Beijing to Shanghai and established Shanwu (Shanghai) Automation Instrumentation Co., Ltd. in Shanghai. The Group has frequently contacted domestic famous instrument and meter manufacturers to discuss cooperation and seek to obtain a greater share in the Chinese market.
October 28, 2004, E + H Group's production base in Suzhou - Co., Ltd. opened Endress + Hauser flow meter technology (Suzhou). The plant is located in the Suzhou Industrial Park and occupies an area of 2,500 square meters. Up to now, the total investment has exceeded 4 million euros. The Suzhou company will develop into a manufacturing center of the Group in China. In addition to flow meters, the Group also plans to introduce level and pressure meters and industrial analysis system production lines next year. Next year, E+H 's new marketing center in China will also be completed in Shanghai. The group is continuously strengthening its development in China.
In the summer of 2004 , ABB 's Instrumentation Products Division built a new pressure transmitter production line in Shanghai, China to strengthen the world leader in pressure transmitter business and better serve Chinese customers. The establishment of a new production line will provide Chinese customers with world-leading products and services in a more efficient manner and realize high customer care. The entire production line was imported from Italy by ABB 's China Instrument Products Division. It produces 2600T series pressure transmitters including 264DS, 264PS, 264HS and 264GS models . The single shift production capacity is 900 units per month . The main components of the pressure transmitter such as sensors are imported from Germany and Italy.
Honeywell has increased its investment in R&D in China. Honeywell, which is an important multinational company in terms of diversified technologies and manufacturing, formally launched its new Asia Pacific regional headquarters and R&D center in Zhangjiang Hi-Tech Park, Pudong New Area, Shanghai. This move means that the company's Asia-Pacific R&D focus has shifted to Shanghai, becoming one of the world's five major R&D centers. Three of Honeywell's four strategic business units: Automation Control Systems Group, Special Materials Group, and Transportation and Power Products Group's Asia Pacific headquarters will also be moved to Shanghai. The new site also includes a series of special materials R&D laboratories, a software development laboratory, a major testing center for engines and turbochargers, and a global business service center that provides various support for Honeywell’s business operations in the Asia Pacific region.
Rockwell Automation settled in Qingdao. September 9, 2004, the world's leading industrial automation solution provider Rockwell Automation set up branches in Qingdao. The company is a leader in industrial automation, control and information technology solutions. The company is headquartered in the United States and has more than 450 branches in more than 80 countries and 13 sales agencies in China .
Germany's Balluff sensor was put into operation in Chengdu. In 2004, the world's fifth sensor "giant" German Balluff (BALLUFF) investment Balluff sensors (Chengdu) Co., Ltd. officially put into operation, which is established in Germany Balluff's first production base in China, It is also the second largest production base established in Asia. Balluff Sensors (Chengdu) Co., Ltd. has invested 1 million euros for the first phase , and its production products for the first two years will all be used for export. Balluff also plans to gradually transfer the operations of the Japanese base with higher operating costs to Chengdu, and eventually build it into the largest sensor production center in Asia.
(V) The industry's comprehensive level has improved and breakthroughs have been made in some key areas
Overall, it reached the level of the early 1980s in the late 1980s. 40 % of products have been digitized and reached the level of the end of the 1980s; about 15 % of products have achieved intelligence and reached the international level of the 1990s.
Varieties more complete categories, there are certain sets of capabilities: can undertake 30 - 60 ten thousand kilowatts power plant, nuclear power plant, 300,000 tons of synthetic ammonia, 120 tons of converter, Nissan 300 thousand cubic meters of city gas station project, complete sets of large-scale furnace and other large projects Complete control project.
Scientific test equipment: The market satisfaction rate of medium and high-end products is approximately 35 %, and the medium-to-low grade is approximately 65 %. Process measurement control instruments and systems: The variety satisfaction rate of large-scale engineering projects is 50 %, and that of small and medium-sized projects is 70 %.
Domestic enterprises already have the industrial automation field representative high-tech products - proprietary distributed control system, and its output, output value, sales revenue and orders to undertake the amount have been more than well-known international companies in China-owned and joint ventures. The domestically produced system has already had competitive power in the 300,000 ç“© and below thermal power units and other application areas with considerable level of control, and it has entered the 600,000 PFOE project for the first time . The typical results are: Shanghai Xinhua Control Technology (Group) XDPS-400 Distributed Control System Co., Ltd. in the fierce competition with many well-known domestic and foreign brands of DCS in one fell swoop Guizhou disk South (the sound of water) Power Plant Phase 4 â…¹ 600MW unit 2 sets of 600MW unit. This is the first time China-made DCS enters the 600MW large-scale thermal power unit, breaking the situation that the DCS market of domestic 600MW units was dominated by imported DCS . This also indicates that the domestic DSC has reached the international advanced level.
April-May 2004, and profit when the company successful bidder Zhanhua Jingbo Eco Paper Co. 300t / d bleached wheat straw, reed pulp country's largest production line: continuous cooking, washing and bleaching, evaporation, combustion, causticizing line DCS control system, Shandong Huatai paper Co., Ltd. 2 2640/550 fine paper machine line DCS control system and Qingdao Haiwang paper Co., Ltd. 3600/450 fine paper machine line DCS control system, DCS abroad in many years in the paper industry control systems The industry monopoly was broken in one fell swoop.
The DCS system project of Zhejiang University of Technology Zhejiang Zhongzi Integrated Control Co., Ltd. has made outstanding contributions in the domestic petrochemical industry. A series of successful applications such as Asia's largest continuous reforming unit and large-scale polymerization plant with monitoring and control points exceeding 3,000 points indicate that ZDC has established an absolute dominant position in the domestic petrochemical industry.
(6) Industry characteristics and trends:
1 , Features
· Wide range of applications, variety. It covers many areas of the national economy such as industrial and agricultural production, scientific research, national defense construction, culture, education, health, etc. There are 13 categories, 145 subcategories, more than 800 series, and 16,000 varieties of products, accounting for about 1/4 of the machinery industry .
· Knowledge-intensive, technology-intensive, is a complex multi-disciplinary.
· " Three highs and three lows " : high technology, high input, high output; low energy consumption, low material consumption, low pollution.
· Product performance characteristics: high precision, high sensitivity, high reliability, high environmental adaptability; production features mostly belong to many varieties and small batches.
· Sensitive to new technologies, faster replacement.
2. Main development trends of international instrumentation:
· Digital, intelligent, network, miniaturization.
· Intensification of mergers and reorganizations , the trend of large-scale instrument companies entering more powerful integrated industrial groups is clear.
• Multinational corporations accelerated their strategy for China and entered the “ third stage †of building wholly-owned production companies and holding investment companies, and merging Chinese superior enterprises .
3 , the characteristics and trends of China's instrumentation industry The device has high accuracy, high efficiency, high rigidity, and high reliability. It can be used to drilling(blind hole, chamfer) connecting plates, foundation plates, end panels, templates, flanges, structural components and other parts in steel structures, bridge building, power communication tower, heat boiler, and etc.
This machine is mainly composed of movable gantry, base, worktable, support frame, movable support, left/right bracket, servo slide power head, automatic chip conveyor, circulation cooling device and electrical system etc.
This machine is mainly used for drilling connecting plates of buildings, bridges, steel towers and other steel structures. The machine with double exchangeable worktables can clamp 4 work-pieces at the same time, with fast hydraulic grippers all around. Chip removal automatically, cooling liquid recycling used. Drilling head has stroke self-controlled function, it can automatically convert from fast feeding to normal feeding without setting the thickness of work-piece and the length of the drilling head. Electrical control adopts upper computer plus PLC control, direct conversion of CAD/CAM.
• Complete categories and certain industry bases. In developing countries, it is “ upstream †and there is a clear gap between them and developed countries.
· Responsibility, mechanism, economic and scientific and technological level, management, talents, and other constraints, enterprises are “ multiple, scattered, and weak †, scientific research and development capacity is not strong, product stability and reliability have gaps, the market appears high and mid-range products Foreign-funded and import-oriented, middle- and low-end products are dominated by Chinese-funded enterprises, and due to the comparative advantages of market size, labor costs, and industry base, some large-scale products will become major producers and exporters.
· The rapid development of foreign-funded enterprises, the rapid development of private enterprises, state-owned enterprises are in a difficult position, the gap between different types of economic enterprises widened, specific indicators are listed below:
In general, the industry is developing upward. Except for foreign-funded enterprises, the highlights of Chinese-funded enterprises are concentrated in private enterprises with a certain scale and strength, a few state-owned enterprises that have achieved effective reforms, an
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