Speaking of the beauty of the central city of Jiaozuo, you will think of Yuntai Mountain. You will think of the chlor-alkali production company. You immediately think that 'the trees are not long, grass is not long, chlorine gas is smoked everywhere, so you can't wear clothes. You can't ride a car. 'The scene, it is a high energy, high risk, high pollution base! However, when we came to Haohua Aerospace Chemical Co., Ltd., we were amazed at the cleanliness of the plant and the beautiful environment. Feel excited about Yuhang Space Co., making you excited; understanding her perseverance, long-term pollution, perseverance and perseverance and initiatives, but also make you deeply enlightened.
Green chemical industry: The moving orchestral movement looks at the vicinity. It is like a scenic area, like a garden, and the green trees cover the pavilions and rockeries, bringing pleasant breeze; the flowers and trees of Honghuacao, Tasong and Nunnery are scattered all over the road. The fish in the pool wandered around cheerfully, the budgies in the cage kept buzzing, and a variety of cute animal statues were 'playing' in every corner of the plant. It is understood that these tender and tender ostriches are not merely to beautify the plant area, but are also 'little environmental guards' who monitor the leakage of chlorine. A deputy director of the caustic soda plant said that the female banyan tree comes into contact with a little chlorine, it will immediately fall leaves, we are using industrial circulating water for fish farming, the fish played a 'guard station, send whistle, pull alarm' role? !
From a bird's-eye view, towering, criss-crossing pipelines and equipment, like a magnificent giant orchestral instrument, are organized in the sun, shining brightly and shiningly. The site management here has truly reached a ditch. See the bottom, the shaft sees light, the equipment sees the true color, the pipeline is neat and orderly, and the anti-corrosion paint brush heat preservation.
In 2000, Mr. Chen Qinhe, general manager of the Taiwanese Ocean Plastics Co., Ltd., a prestigious chemical company in the chemical industry, visited the Yuhua Aerospace Company and issued three “unexpected†feelings: “I did not expect that there was such a good chlor-alkali enterprise in the mainland of China. Think of chlor-alkali enterprises can not see running leaking, I did not expect that calcium carbide chlor-alkali companies will have such a good benefit! In July 2005, President Li Yongwu of the China Petroleum and Chemical Industry Association praised the company for its investigation: 'This chlor-alkali enterprise I saw in Japan, but it is rare in China. '
The bright color of Yuhua Aerospace's construction of 'green chemical industry' not only attracted many domestic chlor-alkali production companies to visit and study, but also received praise from many foreign companies including Japan, Thailand, and Germany. A comrade in the province who engages in environmental protection evaluation told the author: 'We are suggesting that they go to the aerospace company before the other chlor-alkali companies in the province have an environmental assessment. As long as they can meet the environmental standards of aerospace, environmental assessment will be able to pass. '
Hao Hua Yuhang: A 'old-brand' young company, the predecessor of Yuhuan Aerospace Chemical Co., Ltd., was founded in 1966 in Jiaozuo City No. 2 Chemical Plant. It was a typical 'old-style' state-owned chemical enterprise, 1996. From the factory system to the company system, the Jiaozuo Group was established. However, today she is so 'young'. In June 2004, it was restructured into a joint-stock enterprise. In November, it joined the China Shenghua Chemical (Group) Corporation. The company entered a new period of development.
The current leading products of the company, caustic soda and PVC, have reached an annual production capacity of 180,000 tons, and have become an enterprise group with comprehensive products such as power generation, heating, liquid chlorine, deep processing of PVC, and cement. It is a national large-scale industrial enterprise and a top 500 chemical company in China. And the top 100 companies in Henan Province. Zhao Shengli, chairman of the company and secretary of the Party Committee, said: 'Our environment has become more relaxed and our minds have become more active after the system was reformed, but we feel even more responsibility for environmental protection on our shoulders. Xu Hehong, general manager, said: 'For the traditional industries with high energy consumption and high emissions, how to control and reduce pollution more and more effectively is the subject of the company's perseverance. '
On the issue of how to deal with environmental governance, there have been different views within the company. Some people think that chemical companies have a little bit of a taste and they are unavoidable. Some people say that investment in environmental protection is large and the gains are slow and not worth the candle. Others said that when the superiors came to inspect, they put environmental protection facilities into operation and stopped afterwards. This would save a lot of money... The thought trend of “reproducing, light environmental protection,†and “production and governance†once dominated the mainstream. And the upper hand.
'We must not take the old road of pollution and governance. Production, safety, and environmental protection must always be 'three equally important' in our company! Environmental protection production and green chemicals are the basis for chemical companies to achieve permanent survival. The words of Zhao Shengli, chairman of the company and secretary of the Party Committee, revealed the consensus reached by the leadership team.
Astronomers rely on this consensus to adhere to the principles of 'one-handed management and one-handed management' and reduction, resource, and harmlessness throughout the years, and permeate the entire process of production, technological transformation, and project construction. They are always committed to coordinating and handling the relationship between environmental protection and production, environmental protection and development. Therefore, this 'old-fashioned' enterprise has always been young because of the never-relaxing environmental protection 'beauty'.
Aerospace Company has won many honorary titles such as 'Leak-Free Factory', 'Clean and Civilized Factory', 'Advanced Enterprise in Comprehensive Utilization of Resources' and Provincial and Municipal 'Advanced Enterprise in Environmental Protection', and 'Garden Type Unit in Jiaozuo City' awarded by relevant ministries and commissions. . In December 2001, the company passed the ISO9001 quality management system certification. In June 2002, it passed the ISO14001 environmental management system certification. In December of the same year, it passed the OSHMS occupational safety and health management system certification. In May 2005, the China Petroleum and Chemical Industry Association awarded the company the honorary title of "National Advanced Unit for Chemical Environmental Protection during the Tenth Five-year Plan." In the environmental protection business bear fruit, at the same time, also led to the quality improvement of Yuhua Aerospace's production and strength. In the early 1990s, the leading product caustic soda and PVC had an annual production scale of only 10,000 tons and 5,500 tons, while the current annual production capacity was 18 times and 32 times at that time, and caustic soda ranks 11th among the 180 manufacturers nationwide. PVC is Ranked 10th among 79 manufacturers nationwide, it has become a key manufacturing enterprise in the industry.
Everyone's 'insured' bit by bit 'entry'
Apply a common saying: Heavyweights are heavy pickers, and everyone has indicators on their shoulders. It is reflected in the environmental protection governance of Haohua Aerospace Company that everyone is 'participating in the insurance' and is being treated. Hao Hua Aerospace has established an effective management mechanism for environmental protection of all employees.
First of all, leadership is 'easy'. The company has set up a leading group for environmental protection work. The general manager is the leader, the chief engineer is the deputy leader, and the relevant functional departments and administrative leaders of the production units are members. The leading group meets regularly to study and solve problems in environmental management. At the same time, each production unit has set up an environmental protection management team composed of administrative chiefs, environmental protection administrators, and analysts. It implements strict goal assessments, implements responsibilities at various levels, and manages problems that do not stop overnight.
Second, set up a full-time environmental protection staff. The company's daily environmental management, system operation and management, as well as the formulation and supervision of environmental protection projects, are carried out by the full-time staff of the environmental management agency. The 20 full-time monitoring personnel of the environmental protection monitoring station carried out 24-hour monitoring of the 'three wastes' emissions and conducted special personnel monitoring on key pollution sources, which is also rare in the country.
In addition, the company is unique and has created a lot of fresh practices in environmental protection. For example, 'overhauling the environmental permit system' is an innovation in the management of the company. In the past, when the company overhauled the equipment, it was usually completed by the branches, and the company's technical development department was not notified. In this way, some waste may be generated in the middle, causing minor environmental pollution. But now this is not alright. To establish the 'notice card in advance', the company has printed environmental inspection and maintenance licenses, maintenance items, environmental protection measures, responsible persons, and other contents at a glance. Gradual examination and approval is required. Maintenance and inspection of environmental protection facilities must be fully registered and constructed. files. When environmental protection monitoring personnel check the equipment, they will go to the site for fixed-point and regular monitoring, test and analyze the industrial waste water, production exhaust gas, etc., make monitoring records, timely grasp the environmental protection status, find problems in time, and ensure compliance with the standards.
In addition, the company’s “Regulations on the Openness of Environmental Information Management†is also unique, that is, as long as any employee discovers or encounters environmental violations in the factory, he has the obligation and right to correct it in time and disclose the information. In addition, since 2000, the company has started a 'general census of environmental protection personnel' every year since 2000. Each employee has to raise environmental issues in response to the environmental protection situation at his/her post and conduct a census of environmental protection factors that affect his/her job. And eliminate it in time. For example, in the chlor-alkali branch, there was an employee who proposed that chlorine chlorine instead of chlorine could be directly used as a raw material to prepare sodium hypochlorite. This was later successfully implemented. It not only eliminated the source of chlorine pollution and was consumed in the production process, but also reduced the The consumption of chlorine gas reduces production costs. This experience has been promoted in the form of papers in the journal China Chlor-Alkali.
Innovative and personalized environmental management has virtually increased the workload of employees. However, the aerospace staff’s awareness of environmental protection has gone deep into the bone marrow through routine work, becoming a habit and a belief. The company’s environmental protection section chief said it well: “The environmental protection is well done. Chlorine is the raw material for industrial production, and treasure is wealth; on the contrary, if it is leaked, chlorine is a poisonous gas and is a murderous demon. Therefore, chlor-alkali enterprises do not have blind spots for environmental protection. Each production process is the focus of environmental protection. We have worked hard to ensure that the lives and lives of employees and surrounding people are protected. Isn't this meaningful? '
Indeed, you can feel the 'network' of pollution prevention and control in aerospace. In aerospace you can see that everyone is an environmental leader.
From the perspective of environmental protection, the performance is treated as a corruption bonus. Whoever is in charge and who is responsible for it; whoever polls and who administers it; who causes the loss and who compensates. This is the principle of the iron and steel company's environmental protection management. In order to implement the environmental protection work, the company incorporated environmental protection management into the 'percentage of competition' content, examined the awards and penalties together with other work, and implemented a one-vote veto for major pollution accidents. Each functional department and production unit implements 'four determinations' for environmental protection management, namely: fixed personnel, fixed time, responsibility, and awards and penalties. Every year, relevant units and personnel who have made outstanding achievements in environmental protection work are rewarded with several hundred thousand yuan, and penalties are imposed on lax management, pollution, and losses.
During a shutdown and overhaul period, a branch factory violated the environmental protection permit inspection and maintenance system, and directly replaced the used waste filter cotton at the garbage transfer station, resulting in air pollution. The fine was 1,000 yuan, and the leader was fined 300 yuan; the environmental protection department The section chief was suspended due to lack of work and his inspection was not in place.
Although the deputy plant manager of the plant, who focused on environmental protection work, completed the task as planned in the crushing and dust removal renovation project, he was criticized and fined 100% due to lack of initiative in the work, which caused the project to miss the best start time. yuan. In Yuhua Aerospace, the lack of advance awareness in environmental management will be punished, and the cleaning of the dust will be subject to criticism. Such 'small' sections may sound new to other companies.ã¶åŽ¥è¸Š! (18) Wei Zhai Mirror 匾 匾 匾 竦 竦 Q 竦 竦 竦 竦 è ¢ è ¢ è ¢ æ±€ æ±€ æ±€ æ±€ æ±€ æ±€ æ±€ æ±€ ??? ??? ??? 庵 庵 庵 庵 ??? ??? ??? ??? ? ? ? 耷椤 耷椤 耷椤擞詈 擞詈 æ›° æ›° æ›° æ›° æ›° æ›° 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 群 銎鸬 銎鸬 銎鸬 é—ª é—ª é—ª é—ª??br> prevention first? brown é„ž é„ž ? ? ? ? ? ? br br br br br br 昊 昊 昊 昊 昊 昊 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇 宇.
The first is the use of clean energy. In recent years, after technological transformation and structural adjustment, the company formed a chlor-alkali production as a leader, improved the supporting thermoelectric system, implemented a centralized heating and power supply, and checked the coal used in the captive power plant from the source of purchase. Before each batch of coal-fired coal was sampled and analyzed, samples were reviewed after purchase, and they were put into use after being qualified, and the unqualified coal was eliminated from the source. At the same time, nearly 20 million yuan was invested in the desulfurization and dust removal of industrial boilers, and an on-line monitoring device for the boiler flue gas was installed to effectively control the emission and concentration of pollutants.
The second is to persist in energy conservation and consumption reduction. Xu Hehong, general manager, said: 'Reducing resource consumption is the most direct measure to reduce the amount of pollutants discharged. 'The company adopted the principles of quality pricing for the purchase of raw materials, raw salt and calcium carbide, effectively reducing the amount of salt sludge discharged. For a long time, the production of caustic soda has been using sea salt, sodium chloride content of 95% to 96%, calcium content of 0.18% to 0.2%, magnesium content of 0.1% to 0.14%, now changed to salt and sea salt Mixed use, salt sodium chloride content of 97% to 98%, calcium content of 0.035% to 0.04%, magnesium content of 0.01% to 0.02%. After the use of salt, not only the consumption of raw salt of caustic soda was reduced from 1.72 tons to 1.6 tons, but also the use of 1 ton of salt was reduced by 34.5 kg compared to the use of 1 ton of sea salt, which was controlled from the source. The production of pollutants. In the procurement of calcium carbide, the use of calcium carbide with a high gas emission rate has reduced the calcium carbide consumption of PVC from 1.68 tons to 1.45 tons, and the production of calcium carbide sludge per ton of PVC has decreased by 0.39 tons.
Huge investment: governance 'three wastes' seeing results Chairman Zhao Shengli said: 'Whatever needs to be rectified, we must resolutely govern; whatever has been rectified must be firmly managed; all who need to invest must resolutely invest. 'It is reported that Yuhua Aerospace Co., Ltd. has used a considerable amount of funds each year for environmental protection, and the amount of funds invested has increased year by year. It has accumulatively invested more than 100 million yuan, built 77 sets of environmental protection facilities, and installed 610 sets of equipment. Increased production does not increase pollution.
Over the years, the aerospace company’s leading products, caustic soda and PVC, have continued to expand and the emissions of 'three wastes' have also increased. However, due to the important role played by environmental protection facilities, the 'three wastes' have been effectively managed and significant environmental benefits have been achieved. Social and economic benefits.
In the treatment of waste water, the company has invested 25 million yuan to treat and reuse 30 industrial waste water such as calcium carbide mud slurry, evaporated alkaline water, and HCl synthetic acid water, recycling 12 million tons of industrial waste water annually. More than 91%, savings of 9.5 million yuan. In 1996, the company's caustic soda and PVC production scale were 50,000 tons and 40,000 tons respectively, and the wastewater (up to the standard, the same below) was 400 cubic meters per hour. Currently, the production scale of caustic soda and polyvinyl chloride reaches 180,000 tons. Wastewater discharge was only 150 cubic meters/hour.
In the treatment of exhaust gas, the company adopts the most advanced technologies at home and abroad, greatly improving the efficiency of governance. In June 2004, the company dispatched 4 chief engineers to Japan to visit advanced ion membrane caustic soda technology and exhaust emission treatment technologies. During the construction of the “Double Ten†project, new alarm devices such as chlorine curtain spray, chlorine gas, chlorinated hydrogen monitoring alarm, synthesis, electrolysis, polymerization, and other important control points were newly added. In recent years, the company has also invested more than 2 million yuan to build a sodium hypochlorite absorption cell, an accidental chlorine treatment device, an accidental chlorine gas cylinder treatment tank and other facilities, and equipped with 22 chlorine gas collectors in the chlorine production position, so that chlorine gas pollution has been effectively prevented and control. For the tail gas of the HCl synthesis furnace, the negative pressure of the Venturi water pump was used to absorb the HCl gas, and the acid mist absorption device was used for the storage and packaging of hydrochloric acid to eliminate the pollution of hydrogen chloride gas. Invested more than 16 million yuan, converted the ash removal system of thermal power boilers into dry ash, collected dry fly ash, and sold them directly to the cement plant and construction site mixing station through sealed tank trucks for comprehensive utilization of building materials.
In the treatment of noise pollution, the company invested 300,000 yuan in the case of calcium carbide broken noise and dust, added a soundproof cover to the crusher for calcium carbide crushers, sealed the crushing and silo plants, and invested 950,000 yuan. The calcium carbide crushing and dedusting system was reconstructed so that the dust pollution was effectively solved at the same time.
The company's calcium carbide mud discharges nearly 200,000 tons per year. How to dispose of it has always been the focus of environmental protection. In June 2002, they invested 56 million yuan to build a cement production line with an annual output of 100,000 tons, which solved the problem of the pollution of calcium carbide sludge produced in the production process of PVC. The comprehensive utilization rate of solid wastes reached more than 85%, becoming a domestic adoption. This process is one of only a few companies dealing with calcium carbide slag, which not only reduces pollution, but also realizes waste utilization and increases economic benefits.
Environmental governance has brought good social and economic benefits. The company's 'three wastes' all achieved compliance with the standard emissions, which brought economic benefits of 21.6 million yuan each year. Today, Yuhua Aerospace has become an integrated enterprise group supporting 180,000 tons of caustic soda and 180,000 tons of PVC chemical products, and supporting power generation, heating, cement, and PVC deep processing. Among them, caustic soda and PVC accounted for 30% and 60% of the province's total production, respectively. In 2004, Aerospace’s sales revenue was 1.13 billion yuan, and profits and taxes were 150 million yuan. From January to October of this year, sales revenue has reached 1.45 billion yuan, and profits and taxes reached 140 million yuan, up by 69.7% and 10.1% year-on-year respectively.
Drawing a more beautiful picture with the scientific concept of development In the 440,000-square-meter factory area, 2,574 Yuhua Yuhang people are meticulously drawing the grand blueprint of the company's “Eleventh Five-Year Planâ€. According to Zhao Shengli, chairman and party secretary, during the “Eleventh Five-Year Plan†period, Aerospace will expand the scale of its leading products, extend deep-processing products, develop high-tech products, improve the circular economy model, and build a chlor-alkali industrial park. It plans to spend 2.5 years to invest 2.5 billion yuan to build a chemical industrial park with an annual output of 500,000 tons of ion-exchange membrane caustic soda and 500,000 tons of PVC as the leader and an energy, raw material supply, product extension and deep processing, and comprehensive utilization of industrial waste slag. To achieve the goal of 'rebuilding aerospace and establishing a chlorinated base in Central China' and building a conservation-oriented, safe, environmentally-friendly, and harmonious enterprise. To improve comprehensive utilization of resources and comprehensively promote clean production, comprehensive utilization of salt sludge, calcium carbide slag, fly ash, etc. is the focus of the company's future environmental governance.
'In order to fully utilize 100% calcium carbide slag and completely solve environmental pollution, we must invest a further RMB 50 million in the second phase of the existing 100,000 tons/year calcium carbide slag cement production line and add 300,000 tons/year of cement. Production capacity, after completion and production, can achieve sales income of 60 million yuan and profits and taxes of 15 million yuan. ' Xu Hehong is full of confidence in the future development of the company.
Aerospace also plans to invest 10 million yuan to build an annual output of 80 million fly ash autoclaved standard brick production lines, which will enable fly ash and slag utilization to reach 100%, and completely solve the thermal power company's comprehensive utilization of fly ash. According to the verification of experts, the fly ash autoclaved standard brick production line complies with the state's policy of prohibiting the use of clay bricks and vigorously promoting new wall materials. It can make full use of industrial waste, turn waste into treasure, reduce environmental pollution in the region, save farmland, and benefit enterprises. people.
With the corporate philosophy of 'developing enterprises, contributing to the society, and wealthy employees', Yuhua Aerospace Chemicals Co., Ltd. is continuously growing and developing. Zhongyuan Chlorine bases are gradually being formed, and Yuhuan Aerospace People is using its own diligence and wisdom to achieve economic benefits. Environmental benefits and win-win.
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